If DFX sounds like a new product to you, it isn't. For some time, it has been offered as an add-on product called DFMPro, which has been integrated into a number of high-profile CAD software solutions, including SolidWorks, Creo, and NX. DFX is the stand-alone product now offered by Geometric. While DMFPro works within a specific MCAD software package, DFX works with native models and assemblies in almost all CAD software programs. The cool thing about DFX is how easy it makes finding design flaws in the early design stages, helping to eliminate engineering change orders (ECOs).
What's Useful About DFX?
ECOs are wasteful and expensive. It is estimated that ECOs are responsible for eating up some 20 to 50 percent of the total cost of designing and producing a product, and about 30 to 50 percent of the cost of engineering and research and development capacities. Some design flaws aren't evident until much later in the development process, such as when the product hits the production line, during product testing, or when the end customer begins to complain.
DFX helps eliminate this waste of time and resources in a simple, user-friendly way. It automatically recognizes areas of the design that need special attention, such as the placement of holes and bends, how wide ribs and slots are, and the height of bosses. DFX as a stand-alone product can help eliminate cost overruns, and speed the time to market.
DFX combines the in-house knowledge base with industry best practices and automatically applies the design rules with just a few clicks of the mouse. It is also customizable for specific industry needs, as well as particular company or user needs and preferences.
How Does DFX Work?
It isn't necessary to be an experienced CAD designer to leverage this product. DFX requires only basic CAD software knowledge to operate, such as how to rotate, zoom, etc. It combines a number of knowledge bases, including technical documentation, data from testing and analysis on previous projects, and known ways to improve efficiency and lower costs with designs.
Once the knowledge is added to the system and the program is configured according to needs and preferences, it looks for issues that might be found in production or during product use. This includes identifying issues like mold release when manufacturing plastic parts and pieces, bending issues often seen in sheet metals, and service access problems associated with making parts. It helps users identify design flaws at the earliest possible stage of development, when these issues are quick, easy, and cheap to resolve.
Geometric DFX works in most CAD formats, including:
• Solid Edge
It is also compatible with most neutral formats, including:
DFX is useful for injection molding, sheet metal, machining, castings, and assembly. A free trial of the product, as well as demos and videos, are available at the Geometric DFMPro website.
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